Vial powder filling line for sterile preparations

Product Information
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High-precision filling with feedback filling system designed to support wet down process.
Also supports sterilization using hydrogen peroxide gas!

Container	Vial, φ22 × 40 mm H*
Rubber stopper	φ18.8 x 8 mm H*
Filling method	Auger filling Feedback control All count recording type
Powder filling amount	40 mg to 300 mg
Powder filling accuracy	±3% (depending on powder properties)
Measuring instrument	Minimum display value 0.1 mg
Equipment processing capacity	30 bottles/min. (Using 3 powder filling machines)
Culture medium liquid	filling Max. 10 mL
Rubber stopper capping	45 pieces/min.
Defective product discharging	Powder filling, liquid filling and rubber stopper capping
Main body dimensions	6000 W × 1900 D × 1600 H, mm.
Machine weight	4000 kg
Power supply	200V to 220 VAC, 3-phase, 50/60 Hz, 50 A
Compressed air	100 NL/min.
Environment	Cleanroom/isolator
Medication contacting part	SUS316/SUS316L
Filling part	CIP compatible, wet down compatible

Turntable
Receives vials from the sterilizer/dryer in the previous process, stores these vials and feeds them in a single file to the feed conveyor.
Automatic discharging of overturned bottles
Overturned bottles are forcibly discharged by the guide.
Media fill test
A medium liquid filling equipment for sterility testing.
Rubber stopper capping
Rubber stoppers are capped by a pusher, after they pass through a sub-hopper, ball feeder and chute.
Screw feeder
Every last piece is discharged and fed to the equipment of the next process.
Cutting star wheel
Feeds to match the pitch of the triple feed fork of the powder filling unit.
Measuring and filling system
Feedback filling system
Tare weighing and net filling weighing are performed at upstream and downstream of the filling machine, and a feedback system is used to ensure high-precision filling at all times. All filling operations can also be recorded.